Introduction To Commercial Seaweed

Introduction To Commercial Seaweed

The seaweed industry provides a wide variety of products that have an estimated total annual value of US$ 5.5-6 billion. Food products for human consumption contribute about US$ 5 billion of this. Substances that are extracted from seaweeds – hydrocolloids – account for a large part of the remaining billion dollars, while smaller, miscellaneous uses, such as fertilizers and animal feed additives, make up the rest. The industry uses 7.5-8 million tonnes[1] of wet seaweed annually. This is harvested either from naturally growing (wild) seaweed or from cultivated (farmed) crops. The farming of seaweed has expanded rapidly as demand has outstripped the supply available from natural resources. Commercial harvesting occurs in about 35 countries, spread between the Northern and Southern Hemispheres, in waters ranging from cold, through temperate, to tropical.

 Classification of seaweeds
Seaweeds can be classified into three broad groups based on pigmentation: brown, red and green. Botanists refer to these broad groups as Phaeophyceae, Rhodophyceae and Chlorophyceae, respectively. Brown seaweeds are usually large, and range from the giant kelp that is often 20 m long, to thick, leather-like seaweeds from 2-4 m long, to smaller species 30-60 cm long. Red seaweeds are usually smaller, generally ranging from a few centimetres to about a metre in length; however, red seaweeds are not always red: they are sometimes purple, even brownish red, but they are still classified by botanists as Rhodophyceae because of other characteristics. Green seaweeds are also small, with a similar size range to the red seaweeds.

Seaweeds are also called macro-algae. This distinguishes them from micro-algae (Cyanophyceae), which are microscopic in size, often unicellular, and are best known by the blue-green algae that sometimes bloom and contaminate rivers and streams.
Naturally growing seaweeds are often referred to as wild seaweeds, in contrast to seaweeds that are cultivated or farmed.

Uses of seaweeds – an overview

Introduction To Commercial Seaweed

The use of seaweed as food has been traced back to the fourth century in Japan and the sixth century in China. Today those two countries and the Republic of Korea are the largest consumers of seaweed as food. However, as nationals from these countries have migrated to other parts of the world, the demand for seaweed for food has followed them, as, for example, in some parts of the United States of America and South America. Increasing demand over the last fifty years outstripped the ability to supply requirements from natural (wild) stocks. Research into the life cycles of these seaweeds has led to the development of cultivation industries that now produce more than 90 percent of the market’s demand. In Ireland, Iceland and Nova Scotia (Canada), a different type of seaweed has traditionally been eaten, and this market is being developed. Some government and commercial organizations in France have been promoting seaweeds for restaurant and domestic use, with some success. An informal market exists among coastal dwellers in some developing countries where there has been a tradition of using fresh seaweeds as vegetables and in salads.

China is the largest producer of edible seaweeds, harvesting about 5 million wet tonnes. The greater part of this is for kombu, produced from hundreds of hectares of the brown seaweed, Laminaria japonica, that is grown on suspended ropes in the ocean. The Republic of Korea grows about 800 000 wet tonnes of three different species, and about 50 percent of this is for wakame, produced from a different brown seaweed, Undaria pinnatifida, grown in a similar fashion to Laminaria in China. Japanese production is around 600 000 wet tonnes and 75 percent of this is for nori, the thin dark seaweed wrapped around a rice ball in sushi. Nori is produced from a red seaweed – a species of Porphyra. It is a high value product, about US$ 16 000/dry tonne, compared to kombu at US$ 2 800/dry tonne and wakame at US$ 6 900/dry tonne.

Various red and brown seaweeds are used to produce three hydrocolloids: agar, alginate and carrageenan. A hydrocolloid is a non-crystalline substance with very large molecules and which dissolves in water to give a thickened (viscous) solution. Alginate, agar and carrageenan are water-soluble carbohydrates that are used to thicken (increase the viscosity of) aqueous solutions, to form gels (jellies) of varying degrees of firmness, to form water-soluble films, and to stabilize some products, such as ice cream (they inhibit the formation of large ice crystals so that the ice cream can retain a smooth texture).

Seaweeds as a source of these hydrocolloids dates back to 1658, when the gelling properties of agar, extracted with hot water from a red seaweed, were first discovered in Japan. Extracts of Irish Moss, another red seaweed, contain carrageenan and were popular as thickening agents in the nineteenth century. It was not until the 1930s that extracts of brown seaweeds, containing alginate, were produced commercially and sold as thickening and gelling agents. Industrial uses of seaweed extracts expanded rapidly after the Second World War, but were sometimes limited by the availability of raw materials. Once again, research into life cycles has led to the development of cultivation industries that now supply a high proportion of the raw material for some hydrocolloids.

Today, approximately 1 million tonnes of wet seaweed are harvested and extracted to produce the above three hydrocolloids. Total hydrocolloid production is about 55 000 tonnes, with a value of US$ 585 million.

Alginate production (US$ 213 million) is by extraction from brown seaweeds, all of which are harvested from the wild; cultivation of brown seaweeds is too expensive to provide raw material for industrial uses.

Agar production (US$ 132 million) is principally from two types of red seaweed, one of which has been cultivated since the 1960-70s, but on a much larger scale since 1990, and this has allowed the expansion of the agar industry.

Carrageenan production (US$ 240 million) was originally dependent on wild seaweeds, especially Irish Moss, a small seaweed growing in cold waters, with a limited resource base. However, since the early 1970s the industry has expanded rapidly because of the availability of other carrageenan-containing seaweeds that have been successfully cultivated in warm-water countries with low labour costs. Today, most of the seaweed used for carrageenan production comes from cultivation, although there is still some demand for Irish Moss and some other wild species from South America.

Seaweed meal, used an additive to animal feed, has been produced in Norway, where its production was pioneered in the 1960s. It is made from brown seaweeds that are collected, dried and milled. Drying is usually by oil-fired furnaces, so costs are affected by crude oil prices. Approximately 50 000 tonnes of wet seaweed are harvested annually to yield 10 000 tonnes of seaweed meal, which is sold for US$ 5 million.

Fertilizer uses of seaweed date back at least to the nineteenth century. Early usage was by coastal dwellers, who collected storm-cast seaweed, usually large brown seaweeds, and dug it into local soils. The high fibre content of the seaweed acts as a soil conditioner and assists moisture retention, while the mineral content is a useful fertilizer and source of trace elements. In the early twentieth century, a small industry developed based on the drying and milling of mainly storm-cast material, but it dwindled with the advent of synthetic chemical fertilizers. Today, with the rising popularity of organic farming, there has been some revival of the industry, but not yet on a large scale; the combined costs of drying and transportation have confined usage to sunnier climates where the buyers are not too distant from the coast.

The growth area in seaweed fertilizers is in the production of liquid seaweed extracts. These can be produced in concentrated form for dilution by the user. Several can be applied directly onto plants or they can watered in, around the root areas. There have been several scientific studies that prove these products can be effective. In 1991, it was estimated that about 10 000 tonnes of wet seaweed were used to make 1 000 tonnes of seaweed extracts with a value of US$ 5 million. However, the market has probably doubled in the last decade because of the wider recognition of the usefulness of the products and the increasing popularity of organic farming, where they are especially effective in the growing of vegetables and some fruits.

Cosmetic products, such as creams and lotions, sometimes show on their labels that the contents include “marine extract”, “extract of alga”, “seaweed extract” or similar. Usually this means that one of the hydrocolloids extracted from seaweed has been added. Alginate or carrageenan could improve the skin moisture retention properties of the product. Pastes of seaweed, made by cold grinding or freeze crushing, are used in thalassotherapy, where they are applied to the person’s body and then warmed under infrared radiation. This treatment, in conjunction with seawater hydrotherapy, is said to provide relief for rheumatism and osteoporosis.

Over the last twenty years there have been some large projects that investigated the possible use of seaweeds as an indirect source of fuel. The idea was to grow large quantities of seaweed in the ocean and then ferment this biomass to generate methane gas for use as a fuel. The results showed the need for more research and development, that it is a long-term project and is not economic at present.

There are potential uses for seaweed in wastewater treatment. Some seaweeds are able to absorb heavy metal ions such as zinc and cadmium from polluted water. The effluent water from fish farms usually contains high levels of waste that can cause problems to other aquatic life in adjacent waters. Seaweeds can often use much of this waste material as nutrient, so trials have been undertaken to farm seaweed in areas adjacent to fish farms. Source: FAO

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